AutoTech & Mechatronics R&D
Where Engineering Meets Innovation
Custom test rigs and R&D support for India's automotive giants
Overview
The automotive industry is racing toward electrification, autonomy, and new mobility paradigms. Every new system needs rigorous validation.
e Design Services bridges the gap between concept and reality by designing and fabricating custom test rigs for powertrain, suspension, braking, and vehicle dynamics testing.
We don't just build equipment—we become an extension of your R&D team.
Capabilities & Services
Custom Test Rig Design
- Powertrain dynamometer systems
- Suspension and chassis test rigs
- Brake performance testing setups
- Thermal and environmental chambers
- Vibration and durability testing
Mechatronics Integration
- Sensor and actuator selection
- Data acquisition system (DAQ) design
- PLC and SCADA programming
- Real-time control algorithms
- Safety interlocks and emergency systems
Fabrication & Assembly
- Precision machining and welding
- Frame and fixture design
- Hydraulic and pneumatic systems
- Cable harnessing and routing
- On-site installation and commissioning
Calibration & Validation
- Instrument calibration (NABL-traceable)
- Performance verification testing
- Uncertainty analysis
- Documentation and test reports
- Operator training and SOPs
Case Studies
TVS Motors
Electric Vehicle Powertrain Dynamometer
Challenge
Design and fabricate a custom dyno to validate electric motor and battery performance under real-world conditions
Solution
Built a 100 kW AC dyno with thermal management, regenerative braking simulation, and real-time torque/speed control
Impact
- Reduced validation cycle time by 40%
- Enabled testing of 15+ motor configurations
- Provided data for 3 patent applications
Renault-Nissan
Suspension Kinematics Test Rig
Challenge
Build a rig to measure suspension geometry changes under load for new vehicle platform
Solution
Designed a 6-DOF test rig with laser displacement sensors and automated data logging
Impact
- Achieved measurement accuracy of ±0.5mm
- Validated suspension design before prototype
- Saved 6 months in development timeline
Why Choose e Design Services
Deep automotive domain knowledge
In-house mechanical and electrical design teams
Rapid prototyping with iterative refinement
Post-delivery support and upgrades
Confidentiality and IP protection
Ready to Get Started?
Let's discuss how we can help you achieve your project goals.